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OBD · WiFi · ADAS

Aerospace Industry Solutions

High-reliability, lightweight interconnect systems.

Automotive & Navigation cable and wire harness solutions
Overview

Aerospace & Defense

Introduction

Aerospace and defense applications require cable assemblies that can operate reliably under demanding environmental conditions. SAOJIE TECHNOLOGY provides customized wire harness and cable assembly solutions for UAVs, avionics equipment, aerospace electronics and other high-reliability applications.

Depending on project requirements, cable assemblies can be designed with lightweight construction, high-temperature materials, flame-retardant insulation and specialized circular connectors.

Key Applications

  • UAV and drone systems

  • Avionics equipment

  • Aerospace electronics

  • Navigation systems

  • Communication equipment

  • High-reliability electronic systems

Cable & Harness Solutions

  • Lightweight aerospace cable assemblies

  • UAV wire harnesses

  • High-temperature cable assemblies

  • Flame-retardant wires

  • Circular connector assemblies

  • Customized signal and power harnesses

Engineering Considerations

Weight, vibration resistance, temperature performance, connector reliability and cable routing are important factors in aerospace applications. Cable assemblies can be developed according to application requirements and customer drawings.


Applications

Where Automotive Cables Are Used

Typical use cases we cover for Automotive customers — tell us yours and we will engineer for it.

OBD Diagnostics

OBD-II breakout, adapter and diagnostic cables for scan tools and telematics.

In-Vehicle Networking

WiFi, USB and Ethernet cables for head units, hotspots and dashcams.

ADAS & Sensors

Camera, radar and LiDAR interconnect harnesses with EMI shielding.

Infotainment

Display, audio and antenna cables for infotainment clusters.

Specifications

Standards & Specifications

Every automotive harness is built and tested around these baseline parameters — tell us your target values and we will engineer to them.

Parameter Typical Range / Option
Operating Temperature -40°C ~ +125°C (engine bay), -40°C ~ +85°C (cabin)
Voltage Rating 12V / 24V vehicle systems; 400-800V for high-voltage harness
Protection Rating IP67 / IP69K waterproof, oil & chemical resistant
Core Materials Tinned copper; XLPE, TPE, PVC jacket; aluminum foil + braid shielding
Connectors Molex, JST, TE, YAZAKI, Delphi/APTIV, AMP, M8/M12, custom tooling
Standards ISO 9001, IATF 16949-ready, RoHS, REACH, USCAR-2 crimp quality
Testing 100% continuity & hi-pot, salt spray, vibration, thermal shock, pull force
FAQ

Frequently Asked Questions

Quick answers on ordering automotive cable assemblies from SAOJIE.

Can you make automotive harnesses to our drawings or samples?

Yes. We build from your drawing, BOM or a physical sample — from prototype batches of around 50 units to full production runs, with APQP/PPAP documentation available on request for OEM programs.

Do you support low-volume or pre-production runs?

Absolutely. We keep flexible MOQs for automotive customers, typically 50-200 pcs for prototypes and ramping orders, so you can validate tooling and quality before committing to volume.

What about high-voltage EV harnesses?

Our HV line covers 400-800V platforms with HVIL interlock, orange outer jacket, fully shielded conductors and laser-marked labels, each piece tested to 100% hi-pot and insulation resistance before packing.

Need a Cable Built for the Automotive Industry?

Send us your drawings or a sample — our engineers respond within 24 hours.

Request a Quote