Industrial Wire Harnesses
Custom Industrial Wire Harness Assembly
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Medical Cable Assembly
Custom medical-grade cable assembly
ISO 9001 · IATF 16949 · ISO 13485 · RoHS / REACH
Medical Cable Assemblies
Medical Cable Assembly
Custom medical-grade cable assemblies for monitoring, imaging, treatment and wearable devices. ISO 13485 and ISO 9001, biocompatible, sterilization compatible, million-cycle flex life.
- Fully custom built to your drawings, BOM and samples
- 100% electrical inspection on every unit shipped
- Free DFM review and quotation within 24 hours
- NDA available before project quotation
About Us | Specializing in Medical Cable Assembly
We specialize in custom medical-grade cable assembly, prototyping and mass production, serving the medical device, clinical diagnostics, rehabilitation and home health monitoring industries. With ISO 13485 and ISO 9001 quality systems, we adhere strictly to biocompatible, non-toxic, sterilizable, low-interference signal transmission standards for medical devices.
We provide fully custom solutions based on your 3D drawings, BOM lists, electrical parameters, device operating conditions and medical certification requirements. We offer low-noise signal transmission, high-flex bend resistance, biocompatible materials, sterilization-compatible construction, halogen-free materials, EMI shielding and fluid-resistant designs for long-term reliable use in hospitals.
Core Medical Cable Assembly Product Lines
Our full range of medical cable assemblies covers diagnostics, monitoring, therapy, rehabilitation and wearable medical devices:
- Patient Monitoring Cable AssembliesECG monitoring cables, SpO2 acquisition cables, temperature sensor cables, patient monitor signal transmission assemblies.
- Imaging & Diagnostic Cable AssembliesUltrasound device signal cables, high-frequency imaging transmission cables, medical imaging equipment interconnects.
- Treatment Device Cable AssembliesVentilator connection cables, surgical instrument cables, electrosurgical pencil cords, laser therapy device cables.
- Rehabilitation & Physical Therapy Cable AssembliesTherapy device cables, physiotherapy sensor cables, rehabilitation equipment connection assemblies.
- Wearable Medical Cable AssembliesPortable monitor cables, flexible medical interconnects, lightweight low-interference transmission assemblies.
Medical-Grade Manufacturing & Process Standards
All medical cable assemblies are produced in clean, controlled environments to prevent dust, particulate contamination and harmful substance leaching, meeting long-term clinical use requirements.
Low-Noise High-Fidelity Signal Design
Dedicated shielding structure suppresses line-frequency interference for accurate, drift-free medical data acquisition.
Million-Cycle Flex Endurance
Designed for repeated bending in surgical tools and handheld diagnostic devices with no core wire breakage.
Biocompatible Materials
Non-toxic, non-irritating, no harmful leachables, compliant with patient contact safety standards.
Sterilization-Compatible Construction
Supports EO, gamma irradiation and autoclave sterilization without deformation, aging or cracking.
Fluid and Chemical Resistance
Withstands disinfectants, sweat and body fluids for operating room and ward environments.
Halogen-Free Flame Retardant
Low-smoke, zero-halogen materials for enhanced medical device safety.
Core Advantages vs. Standard Industrial Assemblies
| Advantage | Detail |
|---|---|
| Medical safety compliance | Compliant with ISO 13485, ISO 10993 biocompatibility standards and FDA medical material requirements. |
| Ultra-low signal interference | Designed for precision medical sensing and weak signal acquisition with controlled data error. |
| Extended flex life | Supports 2,000,000+ dynamic bend cycles for high-frequency medical device use. |
| Clean, non-toxic materials | Odorless, no leaching, non-sensitizing; suitable for direct skin contact. |
| Disinfection resistance | Withstands medical alcohol, disinfectants and high-temperature sterilization without hardening or aging. |
| High stability, zero drift | Stable signal over long continuous operation, meeting clinical diagnostic accuracy requirements. |
Medical-Grade Material System
All materials are medical-certified and supplied with material COA reports and biocompatibility data to support your medical device registration submission:
| Component | Options / Specifications |
|---|---|
| Medical conductors | High-flex multi-strand tinned copper; low resistance, bend-resistant, oxidation-resistant. |
| Medical silicone | Medical-grade silicone and LSR liquid silicone; soft, skin-friendly, non-toxic, repeatedly sterilizable. |
| Medical TPU | Biocompatible elastic jacket; body fluid and disinfectant resistant, high strength and abrasion resistant. |
| Specialty fluoropolymers | FEP / PTFE medical-grade high-temperature, corrosion-resistant and high-insulation materials. |
| Medical shielding | Low-noise aluminum foil + copper mesh composite shielding eliminating external EMI. |
| Medical connectors | Compatible with medical device dedicated connectors, waterproof insulated plugs and precision signal terminals. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Wire Gauge Range | AWG 8 – AWG 34 (custom available) |
| Conductor | High-flex multi-strand tinned copper, low resistance, oxidation resistant |
| Jacket Materials | Medical silicone, LSR, TPU, FEP / PTFE, halogen-free PVC |
| Operating Temperature | -40°C ~ +150°C (material dependent) |
| Flex Life | Up to 2,000,000+ dynamic bend cycles |
| Shielding | Low-noise composite foil + copper braid shielding |
| Quality System | ISO 13485 / ISO 9001, ISO 10993 biocompatibility materials |
| Lead Time | Samples 5–10 days · Mass production 3–4 weeks |
Customization Process
01
Drawing Submission + Medical DFM Review
Submit 3D drawings, BOM, device application and medical standard requirements. Medical-grade DFM analysis and quotation within 24 hours.
02
Design Confirmation + Prototype
Lock in medical materials, shielding scheme, disinfection-compatible process and structural parameters; deliver validation samples.
03
Performance Testing & Approval
Support customer device-level testing, signal validation and sterilization compatibility testing. Process frozen upon approval.
04
Mass Production Delivery
100% final inspection, full batch traceability, documentation for medical device registration support.
Frequently Asked Questions
Are your medical cable assemblies ISO 13485 compliant?
Yes. Our medical cable assemblies are produced under an ISO 13485 quality management system with ISO 9001 manufacturing processes.
Can you support our medical device registration submission?
We supply material COA reports, biocompatibility material data and batch traceability documentation to support your registration submission.
What sterilization methods are supported?
EO (ethylene oxide), gamma irradiation and autoclave sterilization are all supported without deformation, aging or cracking.
Do you build disposable as well as reusable assemblies?
Yes. We build both single-use and reusable medical assemblies, with halogen-free flame-retardant options for disposable devices.
Need a Custom Solution?
Send us your drawings, samples or specifications — our engineers will reply within 24 hours with a free DFM analysis and accurate quotation. NDA available upon request.
Request a Free Quote →
Why Choose Us
Built for Reliability & Compliance
No more intermittent connections, premature failure or missed delivery deadlines.
100% Final Inspection
Every unit tested for continuity, insulation resistance, withstand voltage, terminal pull force and function. Full inspection reports available with every batch.
Industry Compliance
Manufactured under ISO 9001, IATF 16949 (automotive) and ISO 13485 (medical) quality systems. PPAP, FMEA, COA and full documentation support.
Upfront DFM Review
Free design-for-manufacturing review before production. We flag potential issues with crimping, routing, shielding and assembly to avoid costly rework.
How It Works
4 Steps to Your Custom Solution
Simple and transparent — from your drawing to delivered product.
01
Submit Your Requirements
Upload 2D/3D drawings, BOM list, samples or specifications.
02
DFM & Quoting
Free DFM review and accurate quotation within 24 hours.
03
Prototype & Testing
Engineering samples manufactured and tested for your validation.
04
Approval & Mass Production
Locked process, 100% inspection, batch delivery to your schedule.
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FAQ
Frequently Asked Questions
Do you support small batch prototyping? Is there a MOQ?
No minimum order quantity requirement. We support R&D samples, small batch pilot runs and full mass production — matching your product development cycle and volume production needs.
Can you work from our own drawings and connectors?
Yes. We work from your 2D/3D drawings, BOM lists, pin definitions and physical samples. We also fully support customer-supplied material processing — incoming material verification and first-article validation before production.
What certifications and documentation do you provide?
We provide material COA reports, quality system certificates (ISO 9001 / IATF 16949 / ISO 13485), final inspection reports and batch traceability records. Industry-specific documentation such as PPAP, FMEA and control plans available on request.
What is the typical lead time?
Engineering samples: 3–7 business days depending on complexity. Mass production: 2–4 weeks for standard orders. Rush service available for urgent projects — contact us to discuss your timeline.
Ready to Start Your Custom Project?
Send us your drawings, samples or specifications — our engineers will reply within 24 hours with a free DFM analysis and accurate quotation.
- Free DFM review & quotation
- NDA available before quotation
- No MOQ · Prototype to mass production