Industrial Wire Harnesses
Custom Industrial Wire Harness Assembly
Custom industrial wire harnesses for PLC control cabinets, servo motors, sensors and ···
Automotive Cable Assembly
Custom automotive-grade cable assembly
ISO 9001 · IATF 16949 · ISO 13485 · RoHS / REACH
Automotive Cable Assemblies
Automotive Cable Assembly
Custom automotive-grade cable assemblies for ADAS, body interior, new energy high-voltage, chassis and sensor applications. IATF 16949, -40C to 125C, IP67/IP68/IP6K9K. Full PPAP support.
- Fully custom built to your drawings, BOM and samples
- 100% electrical inspection on every unit shipped
- Free DFM review and quotation within 24 hours
- NDA available before project quotation
About Us | Specializing in Automotive Cable Assembly
We specialize in custom automotive-grade cable assembly, prototyping and mass production, serving the new energy vehicle, traditional ICE vehicle, autonomous driving and automotive electronics industries. With mature automotive cable design, process development, automated production and end-to-end quality control capabilities, we strictly follow IATF 16949 automotive quality system standards and benchmark OEM supply chain requirements.
We provide fully custom solutions based on your 3D drawings, BOM lists, pin assignments, electrical parameters and vehicle operating conditions. We offer structural optimization, shielding design, temperature and abrasion resistance modification, waterproof and dustproof construction, EMI shielding, and vibration and loosening resistance engineered for harsh automotive environments.
Core Product Coverage (Full Vehicle Applications)
We manufacture a full range of custom automotive cable assemblies covering low-voltage, high-voltage, signal, RF, sensor and control applications:
- ADAS Autonomous Driving Cable AssembliesAutomotive camera cables, radar sensor cables, autonomous driving signal transmission cables, FAKRA high-frequency RF cable assemblies.
- Body Interior Cable AssembliesDoor, sunroof, seat, center console, instrument cluster, lighting and mirror control cables.
- New Energy High-Voltage Cable AssembliesBattery BMS sense cables, motor control, OBC, PTC high-voltage interconnects, HVIL high-voltage interlock cables.
- Automotive Electronics Signal Cable AssembliesECU control cables, CAN/LIN bus cables, infotainment, navigation and V2X communication cables.
- Chassis & Sensor Cable AssembliesBrake, steering, fuel pump, temperature and pressure sensor interconnects.
Automotive-Grade Manufacturing & Process Capabilities
With automated production lines, we strictly follow USCAR-2 and IPC/WHMA-A-620 automotive standards for automated crimping, shielding processing and assembly molding, eliminating common automotive issues like cold crimps, broken strands and loose connections.
Automated Precision Crimping
Fully automatic terminal crimping with full control of crimp cross-section, pull force and height for long-term vibration resistance.
Professional EMI Shielding
Single / double foil shield and copper braid shielding for effective EMI/EMC suppression.
Vehicle-Grade Protection
Corrugated tubing, braided sleeving, flame-retardant fleece tape and high-temperature heat shrink for oil, water, abrasion and aging resistance.
Automotive Traceability
Laser marking, batch coding and full material traceability for full vehicle lifecycle tracking.
Custom Formed Tooling
Precision harness shaping and branch sizing for tight vehicle fit and reduced assembly interference.
High-Frequency RF Capability
FAKRA and high-speed data assemblies with controlled impedance and signal integrity validation.
Harsh Automotive Environment Performance
All automotive cable assemblies are engineered for demanding vehicle environments and long service life:
| Requirement | Capability |
|---|---|
| Wide temperature range | -40°C to 125°C continuous operation; high-temperature options up to 200°C available. |
| Vibration and shock resistant | Rated for vehicle vibration, pull and bend endurance across rough road conditions. |
| Flame retardant | LSZH low-smoke zero-halogen materials available for automotive safety compliance. |
| Water and dust resistant | IP67 / IP68 / IP6K9K protection rating options available. |
| EMI performance | Full coverage for high-frequency, low-voltage and high-voltage applications with minimized attenuation and crosstalk. |
| Extended service life | Designed for 15–20 year vehicle service life. |
Automotive-Grade Material System
We use OEM-certified wires and components with available COA reports; both customer-supplied and consigned material options are available:
| Component | Options / Specifications |
|---|---|
| Conductors | High-flex tinned copper, multi-strand soft copper; bend-resistant, oxidation-resistant, low resistance. |
| Standard jackets | XLPE cross-linked polyethylene, TPE, TPU abrasion and weather-resistant materials. |
| High-temperature materials | Fluoropolymers FEP / PTFE / ETFE, premium silicone. |
| Shielding structures | Foil shielding, tinned copper braid shielding, ground drain wire. |
| Connector compatibility | TE, Yazaki, Aptiv, Deutsch, Molex, JST and other major automotive connector brands. |
Technical Specifications
| Parameter | Specification |
|---|---|
| Wire Gauge Range | AWG 8 – AWG 30 (custom available) |
| Crimp Process | Fully automatic with pull-force and cross-section control |
| Operating Temperature | -40°C ~ +125°C (high-temp options up to 200°C) |
| Protection Rating | IP67 / IP68 / IP6K9K (custom rated) |
| Shielding | Foil, copper braid or composite — EMI / EMC suppression |
| Quality System | IATF 16949 / ISO 9001 |
| Lead Time | Samples 3–7 days · Mass production 2–4 weeks |
Customization Process
01
Drawing Submission + DFM Review
Upload 3D drawings, BOM and technical requirements. Free DFM analysis and accurate quotation within 24 hours.
02
Design Confirmation + First Article
Lock in process, materials and structure; rapid automotive first article delivery for testing.
03
Sample Validation + Approval
Customer vehicle installation testing and performance validation; lock in full process documentation upon approval.
04
Mass Production + Global Delivery
Automated batch production, full inspection and stable delivery to OEMs and Tier 1 suppliers.
Frequently Asked Questions
Do you support small batch automotive harness prototyping? Is there a MOQ?
No minimum order. We support R&D samples, small batch pilot runs and full mass production to match your development needs.
Are your products IATF 16949 compliant?
Yes. All production follows IATF 16949 automotive quality system standards; certificates and process reports available.
Can you make FAKRA RF and ADAS high-end cable assemblies?
Yes. We specialize in high-frequency RF cable assemblies with precise impedance matching for zero signal attenuation and zero crosstalk.
Do you offer customer-supplied terminal / wire / connector processing?
Yes. We support incoming material verification and first-article validation before production.
Who owns the custom tooling and fixtures?
All custom formed tooling and fixtures are customer property, stored and maintained by us at no charge.
Need a Custom Solution?
Send us your drawings, samples or specifications — our engineers will reply within 24 hours with a free DFM analysis and accurate quotation. NDA available upon request.
Request a Free Quote →
Why Choose Us
Built for Reliability & Compliance
No more intermittent connections, premature failure or missed delivery deadlines.
100% Final Inspection
Every unit tested for continuity, insulation resistance, withstand voltage, terminal pull force and function. Full inspection reports available with every batch.
Industry Compliance
Manufactured under ISO 9001, IATF 16949 (automotive) and ISO 13485 (medical) quality systems. PPAP, FMEA, COA and full documentation support.
Upfront DFM Review
Free design-for-manufacturing review before production. We flag potential issues with crimping, routing, shielding and assembly to avoid costly rework.
How It Works
4 Steps to Your Custom Solution
Simple and transparent — from your drawing to delivered product.
01
Submit Your Requirements
Upload 2D/3D drawings, BOM list, samples or specifications.
02
DFM & Quoting
Free DFM review and accurate quotation within 24 hours.
03
Prototype & Testing
Engineering samples manufactured and tested for your validation.
04
Approval & Mass Production
Locked process, 100% inspection, batch delivery to your schedule.
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FAQ
Frequently Asked Questions
Do you support small batch prototyping? Is there a MOQ?
No minimum order quantity requirement. We support R&D samples, small batch pilot runs and full mass production — matching your product development cycle and volume production needs.
Can you work from our own drawings and connectors?
Yes. We work from your 2D/3D drawings, BOM lists, pin definitions and physical samples. We also fully support customer-supplied material processing — incoming material verification and first-article validation before production.
What certifications and documentation do you provide?
We provide material COA reports, quality system certificates (ISO 9001 / IATF 16949 / ISO 13485), final inspection reports and batch traceability records. Industry-specific documentation such as PPAP, FMEA and control plans available on request.
What is the typical lead time?
Engineering samples: 3–7 business days depending on complexity. Mass production: 2–4 weeks for standard orders. Rush service available for urgent projects — contact us to discuss your timeline.
Ready to Start Your Custom Project?
Send us your drawings, samples or specifications — our engineers will reply within 24 hours with a free DFM analysis and accurate quotation.
- Free DFM review & quotation
- NDA available before quotation
- No MOQ · Prototype to mass production